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Custom Corrugated

On-Demand Custom and Plastic Corrugated

Reduce your packaging administration

Larson Packaging Company (LPC) specializes in complete corrugated solutions that include appropriate levels of design, manufacturing, and customer support. Our goal is to provide you with a hassle-free solution for repeatable packaging that can be rapidly fulfilled ”on-demand” in short to moderately sized runs to keep inventory low. We provide services such as prototyping and kitting, to help streamline your operational, marketing, and testing needs. As a multi-substrate manufacturer with raw materials in stock,  LPC eliminates the need to source and integrate various packaging components from multiple vendors. We manufacture the finished solution in-house. This also results in higher quality because we are in control of all the parts that go into the complete packaging solution.


Die-cut corrugated boxes with custom foam assemblies (Box & Foam)

Corrugated boxes are the most popular packaging material for shipping because they are lightweight, easily recyclable, and offer the best protection to cost ratio of any outer packaging. On our tool-less Boxmaker, and flatbed die-press, we fabricate corrugated fiberboard and plastic corrugated, to your specification. Plastic corrugated is great for medium-term storage, and challenging environments such as clean rooms, and areas exposed to water. It is also "green" and can be recycled.


LPC takes an engineering approach

LPC has extensive experience designing corrugated packaging for high-value, sensitive, and fragile equipment/products. Our packaging engineers can guide you from concept to execution to create a complete packaging solution, including protection from shock and vibration, that will meet your needs for performance, price, and presentation. We can work with your existing designs from your solid models, or start a clean sheet with a physical product. The LPC design department will store, update, and manage your designs for future orders, and revisions over the life of your product line.

Headliner reusable pack

Advanced capabilities in foam fabrication

LPC has extensive experience designing cushioning systems for industries including medical, semiconductor, computer, telecommunications, and aerospace. We work with common and specialty foams such as cross-linked or beaded polyethylene to protect your class “a” surfaces from abrasion. At LPC our design engineers work closely with the manufacturing floor to ensure that your packaging will fit and perform as specified. Our capabilities include rapid prototyping, complex assembly, die-cut, contour-cut, CNC routed, and waterjet cut.


Hybrid packaging

Corrugated boxes are versatile, and can be used with other substrates to achieve packaging that is optimized for cost, weight, performance, etc. For example, plywood can be used inside a cardboard box to add strength and rigidity to the bottom, when shipping heavy items such as medical devices. Also, a corrugated cap can be placed on a skid instead of a plywood cap for some uses.


Printing on corrugated

Markings on the exterior of corrugated is an important part of ensuring the proper handling of packaging during transit, storage, and access. Printing can also be used for branding, communications, and A/B testing with minimal investment. It improves the performance and presentation of your packaging. We are investing in both flexo and full-color digital printing on corrugated - more to come.


Corrugated Plastic, Cleanroom, and Sonic Welding

Corrugated plastic is a good alternative to traditional paper corrugated for certain applications. Corrugated plastic, also known as coroplast, is made from extruded sheets of polypropylene. Corrugated plastic is durable, waterproof and resistant to many chemicals which makes it an excellent choice for reusable packaging. Also, corrugated plastic is clean room compatible and is often used for medical products because it doesn’t generate particulates and it can easily be wiped down or sanitized. At LPC we can diecut, stitch and sonic weld corrugated plastic to create custom packaging to fit a variety of needs.


LPC –  Your Packaging Partner


Fast and reliable service

Even on short notice, we have the production, materials capacity and access to specialty vendors to manage large scale orders.


Precise engineering and expertise

We construct custom products specially designed to the exact dimensions and requirements of your hardware.


Safe and secure shipping

Our crates are built to withstand harsh shipping environments where safe handling is anything but guaranteed.


Unmatched supply chain support

Our team of experts is committed to seeing that each rack crate shipping experience is efficient and worry free.