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Custom Foam Fabrication

Engineered Foam Assemblies, Inserts, and Cushioning Systems

  • Foam Caps

  • Foam Assemblies

  • Plain Pads

  • Case Inserts

  • Die-cut pads

  • Bars and Pads for blocking

  • Floater base/ shock pallet cushioning systems

  • Floater skids and feet


Foam packaging designed and manufactured to protect your product

Foam packaging has a profound impact on the reliability of your shipment. Fabricated foam can be designed to fit any cavity such as a corrugated or plastic box, hard case, or ATA case. Protection is the most important consideration of a foam packaging system and is affected by the weight, geometry, fragility, and sensitivity of the equipment or product. The design, amount, and type of foam are important decisions to provide the correct amount of shock protection during drops, vibration protection during transit, and abrasion resistance. A foam packaging solution should also include other benefits such as organizing multiple parts and offering an attractive and easy-to-use product presentation which reflects the quality of your brand.


The right choice for custom foam for packaging

LPC has extensive experience designing and manufacturing foam packaging for applications ranging from simple end caps to complex cushioning systems for server racks and industrial equipment. We specialize in fabricated polyethylene, polypropylene, polyurethane, and related foam structures which have been die-cut and assembled by heat seal, cold spray, or hot melt adhesives. LPC maintains in-stock inventory of many types of foam and can design and fabricate foam packaging on short notice in virtually any quantity. As with our other custom industrial packaging solutions, LPC provides:


Save time, operational expense, and reduce headaches – work directly with a foam manufacturer.

All LPC foam products are designed and manufactured in the USA in our Milpitas California facility, where we've invested in state-of-the-art equipment and developed lean manufacturing capabilities and an operational team to fabricate foam (see foam gallery). LPC can meet your timetable with short lead times and quickly resolve any unanticipated issues if they arise. As your packaging partner, we will work beside you and your other partners to create a seamless supply chain and get your product to market.


LPC – Your Packaging Partner


Fast and reliable service

even on short notice, we have the production and materials capacity and access to specialty vendors to manage large scale orders


Precise engineering and expertise

we construct custom products specially designed to the exact dimensions and requirements of your hardware


Safe and secure shipping

our crates are built to withstand the rigors and dampen the effects of the harsh shipping environment where safe handling is anything but guaranteed.


Unmatched supply chain support

our team of experts is committed to seeing that each rack crate shipping experience is efficient and worry free.