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Shell Case with Custom Foam Inserts

Customizable EVA foam carrying cases

Shell Case for Lightweight Protection

Larson Packaging Company is a stocking dealer of custom Shell protective cases. Shell is a leading manufacturer of OEM carrying solutions, with a sleek line of fully customizable and brandable soft-shell cases. We specialize in manufacturing custom foam interiors for shell cases and can custom-design foam trays and cavities to fit different components, using a range of foam types and densities.



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Custom Foam Inserts for Shell Cases

Larson Packaging Company designs and manufactures custom foam inserts on premises, utilizing different types of common and specialty foams including Ethafoam, cross-linked or beaded polyethylene. When you customize your shell case with foam inserts, our design engineers work closely with you and with our manufacturing floor to ensure that your case provides optimal protection and shock absorption designed for the case.

» Learn more about custom foam for carrying cases


Foam Inserts Designed and Manufactured

Our capabilities include rapid prototyping, complex assembly, die­cut, contour-cut, CNC-routed, and waterjet-cut foam. We can build precise foam assemblies either from your own designs and CAD files, or we can create a prototype for you. Whether you have an idea, a physical sample, or a SolidWorks model, we can engineer a concept for you to review, and we can develop it from prototype to final production.




Sleek and Stylish Carrying Cases

Shell cases are a great solution when you need a customizable protective carrying case that showcases your brand. Composed of thermoformed shells with heavy-duty water resistant textile layers, zipper closer and internal foam tray, they are used to protect medical devices, electronics, measuring devices, optical devices, sales demo kits and more. In addition, they are fully customizable with brandable logo plates, brandable zipper puller, and card holder for easy personalization.



Variable Sizing

Many different sizing options are available. The shell case standard 300 series, which LPC carries, includes the following cases that our team can modify with custom interiors and foam:

  • Standard 311 (8.6 x 5.3 x 3.5)
  • Standard 315 (10.2 x 7.4 x 3.9)
  • Standard 320 (11.6 x 9.4 x 4.1)
  • Standard 330 (14.1 x 10 x 5.9)
  • Standard 335 (15.9 x 12.5 x 5.5)
  • Standard 340 (16.1 x 13.7 x 6.1)
  • Standard 350 (18.5 x 15.3 x 6.8)


Easy Branding and Customization

Want your cases to reflect your brand and help showcase your company? Shell cases are easily brandable with customizable logo plates, zipper pullers, and custom card inserts to highlight your unique brand. 

Shell Case Hybrid 500

The Shell Case 500 is a hard shell case that is engineered to be both strong and lightweight. Made of a durable polycarbonate material, the outer shell is extremely light and strong, offering optimal protection for the contents inside. Our team can help you customize internal foam dividers and cushioning so your product is safely and conveniently transferable in these durable cases.


Shell Case Product Overview

Download the Shell Cases Overview

Shell Cases


About Us

Larson Packaging Company (LPC) specializes in custom industrial packaging for mission-critical, high-value and sensitive equipment. Providing the most reliable packaging solutions to meet your specifications and schedule is a top priority. LPC's expertise and extensive resources make us capable of handling the most demanding jobs, even on short notice. LPC works with you as a partner, ensuring that the packaging for your product is: reliable, cost-effective, and reflects the quality of your brand.

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